The Economics of Containers for Non-Carbonated Beverages

Inhaltsverzeichnis

EXECUTIVE SUMMARY
1.Introduction11
2.Glossary and Use of Terms13
3.Scope of Overview18
3.1.Statements of SCHÖNWALD CONSULTING18
3.2.Methodology of Research19
3.3.Objective21
3.4.Geographical Scope and Population23
3.5.Structure of Market Analysis24
3.6.Potential Market Segments32
3.7.Contacted Companies by Number and Field of Activity33
4.Clarification of Data34
4.1.General Clarifications34
4.2.Specific Clarifications35
4.2.1.Specific Clarifications of the Processes of Manufacturing and Filling35
4.2.2.Specific Clarifications of the Other Cost40
5.Manufacturing, Filling and Other Cost of Containers45
 

Cost chain in Euro per 1.000 units by individual type of packaging and size of
       200 ml
       330 ml
       500 ml
    1.000 ml

The following pack type details, manufacturing details, filling details, other cost details, processing details and cost chains are provided:

Pack type details:
- Type of packaging
- Material
- Dimensions of packaging
- Size of closure / lid
- Volume of packaging
- Type of product treatment

Calculated machinery:
- Number of machines for manufacturing
- Number of machines for filling

MANUFACTURING

Manufacturing details:
- Nameplate speed in container per minute
- Line run in hours per day
- Line run in days per year
- Line run in hours per year
- Efficiency factor in %
- Factory run in hours per day
- Factory run in hours per year
- Net units in million per year

Processing details:
- Capital equipment and tooling in €
- Depreciation schedule in years
- Man power in person
- Facilities in sqm
- Facilities in € per sqm
- Facilities depreciation schedule in years

Cost chain manufacturing cost:
- Raw material in € per ton or sqm
- Aluminum and steel cans, glass bottles, PET bottles:
  · Body and bottom (g) in €
  · Scrap of body and bottom (%) in €
- Liquid cartons, stand-up pouches:
  · Roll stock (sqm) in €
  · Scrap (%) in €
- Other material in €
- Labour (€ per hour) in €
- Electricity and utilities in €
- Depreciation equipment and tooling in €
- Maintenance of capital equipment and tooling (%) in €
- Facilities depreciation in €
- Plant overhead (% of labour) in €
- Line loss (%) in €
- Total manufacturing cost

 
 

FILLING:

Filling details:
- Nameplate speed in container per minute
- Line run in hours per day
- Line run in days per year
- Line run in hours per year
- Efficiency factor in %
- Factory run in hours per day
- Factory run in hours per year
- Net units in million per year

Processing details:
- Capital equipment and tooling in €
- Depreciation schedule in years
- Man power in person
- Facilities in sqm
- Facilities in € per sqm
- Facilities depreciation schedule in years

Cost chain filling cost:
- Labour (€ per hour) in €
- Electricity and utilities in €
- Depreciation equipment and tooling in €
- Maintenance of capital equipment and tooling (%) in €
- Facilities depreciation in €
- Plant overhead (% of labour) in €
- Line loss (%) in €
- Total filling cost

 
 

OTHER COST:

Cost chain other cost:
- Transport packaging
- Transport of empty containers by truck
- Closure / Lid / Straw / Spout
- Label
- Secondary packaging
- Transport of filled containers by truck
- Total other cost

 
 

TOTAL COST:

Cost chain total cost:
- Total manufacturing cost
- Total filling cost
- Total other cost
- Total cost
- Total cost per litre

 
5.1.Beverage Cans, Aluminum, Cold Filled49
5.2.Beverage Cans, Steel, Cold Filled73
5.3.Glass Bottles, Hot Filled89
5.4.Liquid Cartons, with Straw and with Closure, Aseptically Filled121
5.5.PET Bottles, Standard, Aseptically Filled145
5.6.PET Bottles, Barrier Enhanced, Blended, Aseptically Filled177
5.7.PET Bottles, Barrier Enhanced, Coated, Aseptically Filled209
5.8.PET Bottles, Barrier Enhanced, Multilayer, Aseptically Filled241
5.9.PET Bottles, Hot filled273
5.10.PET Bottles, Barrier Enhanced, Blended, Hot Filled305
5.11.Stand-Up Pouches, Pre-Made, with Straw, Hot Filled337
5.12.Stand-Up Pouches, Pre-Made, with Spout, Hot Filled353
5.13.Stand-Up Pouches, Form, Fill and Seal, with Straw, Hot Filled369
5.14.Stand-Up Pouches, Form, Fill and Seal, with Spout, Hot Filled381
6.Comparison of Containers by Cost per Litre393
7.Comments395
8.Trends and Developments397
9.Conclusion399
10.Appendix402
 Appendix I: Tables and Graphs402
 Appendix II: Further Multi Client Studies by SCHÖNWALD  CONSULTING