Inhaltsverzeichnis:

Aseptically and Hot Filled Beverages in Plastic Bottles in Europe Through 2007

Page

Executive Summary

8

- Installed Capacity and Production Figures of Aseptically Filled
   Plastic Beverage Bottles in Europe
- Types of Bottles Used for Aseptic Filling
- Installed Capacity and Production Figures of Hot Filled Plastic 
   Beverage Bottles in Europe
- Types of Bottles Used for Hot Filling
- Conclusions

1.

Introduction

15

2.

Glossary and Use of Terms

16

3.

Scope of Overview

18

3.1.

Objective

19

3.2.

Industry

20

3.3.

Application

21

3.4.

Geographical Scope

23

4.

Aseptic and Hot Fill

24

4.1.

Description of Process

27

4.2.

Strengths and Weaknesses

29

4.3.

Types of Plastic Bottles

31

4.4

Other Pack Types

32

4.5.

Filled Products

33

4.6.

Reasons for Aseptic or Hot Fill

34

5.

Market Data Aseptic and Hot Fill for Beverages

35

5.1.

Unit Volumes by Package Type and Beverage Product 2000 to 2007

36

Table 1:

Volumes aseptic fill in million units per package type 2000 to 2007

36

Graph 1:

Volumes aseptic fill in million units per package type 2000 to 2007

37

Table 2:

Volumes hot fill in million units per package type 2000 to 2007

38

Graph 2:

Volumes hot fill in million units per package type 2000 to 2007

39

5.1.1.

PET

40

Table 3:

Volumes aseptic fill in PET bottles in million units by product

40

Table 4:

Volumes hot fill in PET bottles in million units by product

41

5.1.2.

HDPE

42

Table 5:

Volumes aseptic fill in HDPE bottles in million units by product

42

Table 6:

Volumes hot fill in HDPE bottles in million units by product

42

5.1.3.

PP

44

Table 7:

Volumes aseptic fill in PP bottles in million units by product

44

Table 8:

Volumes hot fill in PP bottles in million units by product

45

5.1.4.

Other Plastics

46

Table 9:

Volumes aseptic fill in other plastic bottles in million units by product

46

Table 10:

Volumes hot fill in other plastic bottles in million units by product

47

5.1.5.

Glass

48

Table 11:

Volumes aseptic fill in glass bottles in million units by product

48

Table 12:

Volumes hot fill in glass bottles in million units by product

49

5.1.6.

Carton

50

Table 13:

Volumes aseptic fill in liquid carton in million units by product

50

Table 14:

Volumes hot fill in liquid carton in million units by product

51

5.1.7.

Cans

52

Table 15:

Volumes aseptic fill in cans in million units by product

52

Table 16:

Volumes hot fill in cans in million units by product

53

5.1.8.

Stand-Up Pouches

54

Table 17:

Volumes aseptic fill in stand-up pouches in million units by product

54

Table 18:

Volumes hot fill in stand-up pouches in million units by product

55

6.

Commercial Aspects

56

6.1.

Suppliers of Aseptic and/or Hot Fill Equipment for Plastic Bottles

57

Table 19

Suppliers of aseptic and/or hot fill equipment for plastic bottles

58

6.2.

Lines in Europe 2000 and 2003 by Supplier and Country

60

7.

Main Beverage Products for Aseptic and Hot Fill in Plastic Bottles

95

7.1.

Aseptic Fill

95

7.1.1.

Introduction

95

7.1.2.

Description of Aseptically Filled PET Bottles

95

7.1.3.

Plastic Bottle Requirements

96

7.1.4.

Aseptic Fill by Filled Product 1998, 2000, 2003

99

Table 20:

Aseptic fill by filled product in PET bottles in million units 1998, 2000, 2003

99

Table 21:

Aseptic fill by filled product in HDPE bottles in million units 1998, 2000, 2003

99

7.2.

Hot Fill

100

7.2.1.

Introduction

100

7.2.2.

Plastic Bottle Requirements

100

7.2.3.

Hot Fill by Filled Product 1998, 2000, 2003

102

Table 22:

Hot fill by filled product in PET bottles in million units 1998, 2000, 2003

102

Table 23:

Hot fill by filled product in HDPE bottles in million units 1998, 2000, 2003

102

7.3.

PET / HDPE Bottle Manufacturing or Procurement Models for Aseptic and Hot Fill

103

7.3.1.

Manufacturing of Bottles by Bottler Single Stage (PET)

105

7.3.2.

Manufacturing of Bottles by Bottler (HDPE)

105

7.3.3.

Manufacturing of Preforms and Bottles (RHB) by Bottler

105

7.3.4.

Bottle Supply by Converter to Bottler

106

7.3.5.

Preform Supply by Converter to Bottler and RHB by Bottler

106

7.3.6.

Preform and Bottle Supply by Converter as Thru-the-Wall Operation

107

7.3.7.

Preform Supply by Converter and RHB by Converter at Bottler’s Plant

107

8.

Situation of Aseptic and Hot Fill in Plastic Bottles in Europe 2003

108

8.1.

PET

108

Table 24:

Share of aseptically filled beverage products in PET bottles in (%) 2000 and 2007

109

Table 25:

Share of hot filled beverage products in PET bottles in (%) 2000 and 2007

109

8.2.

HDPE

110

Table 26:

Share of aseptically filled beverage products in HDPE bottles in (%) 2000 and 2007

110

Table 27:

Share of hot filled beverage products in HDPE bottles in (%) 2000 and 2007

111

9.

System Cost Comparison Aseptic and Hot Fill

112

9.1.

Overview Weights, Resin Prices and Bottle Manufacturing Cost for Aseptically and Hot Filled Plastic Bottles

113

Table 28:

Bottle manufacturing cost for 1 litre aseptic and hot fill in PET, HDPE, PP

113

9.2.

Filling Cost Aseptic and Hot Fill PET Bottle

114

Table 29:

Output in units per year for 1 litre aseptic 40 g PET bottle

114

Table 30:

Filling line manufacturing cost for 1 litre aseptic 40 g PET bottle

115

Table 31:

Output in units per year for 1 litre hot fill 50 g PET bottle

116

Table 32:

Filling line manufacturing cost for 1 litre hot fill 50 g PET bottle

117

10.

Key Drivers for Technologies

119

11.

Current Market Situation and Trends

123

11.1.

PET

123

11.2.

HDPE

125

11.3.

Other Plastics

127

12.

Potential for Aseptic and Hot Filling in Plastic Bottles by Product

129

12.1.

PET

129

12.2.

HDPE

131

13.

Projections for Aseptic and Hot Filling Through 2007

132

13.1.

PET by Beverage Products

133

Table 33:

Volumes aseptic fill in PET bottles in million units by product 2003 to 2007

133

Table 34:

Volumes hot fill in PET bottles in million units by product 2003 to 2007

134

Table 35:

Volumes aseptic and hot fill in PET bottles in million units by product 2003 to 2007

135

13.2.

HDPE by Beverage Products

137

Table 36:

Volumes aseptic fill in HDPE bottles in million units by product 2003 to 2007

137

Table 37:

Volumes hot fill in HDPE bottles in million units by product 2003 to 2007

138

Table 38:

Volumes aseptic and hot fill in HDPE bottles in million units by product 2003 to 2007

139

13.3.

Other Plastics by Beverage Products

141

Table 39:

Volumes aseptic fill in other plastic bottles in million units by product 2003 to 2007

141

Table 40:

Volumes hot fill in other plastic bottles in million units by product 2003 to 2007

142

Table 41:

Volumes aseptic and hot fill in other plastic bottles in million units by product 2003 to 2007

143

13.4.

Development of Aseptic Filling 2000 to 2007 by Polymers

145

Graph 3:

Aseptically filled beverages in PET, HDPE and other plastic bottles in million units in Europe 2000 to 2007

145

13.5.

Development of Hot Filling 2000 to 2007 by Polymers

146

Graph 4:

Hot filled beverages in PET, HDPE and other plastic bottles in million units in Europe 2000 to 2007

146

14.

Competitive Situation of Aseptic Filling in PET, HDPE and Other Plastics Versus Other Pack Types

147

Table 42:

Liquid carton, PET bottles and HDPE bottles aseptically filled in million units in 2003 and 2007

148

Graph 5:

Share of liquid carton, PET bottles and HDPE bottles aseptically filled in 2003 and 2007

148

15.

Conclusion

149

16.

Appendix

150

Appendix I: Tables and Graphs

150

Appendix II: Further Multi-Client-Studies by SCHÖNWALD  CONSULTING

152

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