Inhaltsverzeichnis:

The Economics of Containers for Non-Carbonated Beverages


Page

EXECUTIVE SUMMARY

8

Table:

Cost Comparison by Type and Size of Container Split into Manufacturing, Filling, Other and Total Cost

8

1.

Introduction

11

2.

Glossary and Use of Terms

13

3.

Scope of Overview

18

3.1.

Statements of SCHÖNWALD CONSULTING

18

3.2.

Methodology of Research

19

3.3.

Objective

21

3.4.

Geographical Scope and Population

23

3.5.

Structure of Market Analysis

24

Table:

Contents of Manufacturing, Filling and Other Cost by Type of Packaging

24

3.6.

Potential Market Segments

32

3.7.

Contacted Companies by Number and Field of Activity

33

4.

Clarification of Data

34

4.1.

General Clarifications

34

4.2.

Specific Clarifications

35

4.2.1.

Specific Clarifications of the Processes of Manufacturing and Filling

35

4.2.2.

Specific Clarifications of the Other Cost

40

5.

Manufacturing, Filling and Other Cost of Containers

45

Cost chain in Euro per 1.000 units by individual type of packaging and size of
       200 ml
       330 ml
       500 ml
    1.000 ml

The following pack type details, manufacturing details, filling details, other cost details, processing details and cost chains are provided:

Pack type details:
- Type of packaging
- Material
- Dimensions of packaging
- Size of closure / lid
- Volume of packaging
- Type of product treatment

Calculated machinery:
- Number of machines for manufacturing
- Number of machines for filling

MANUFACTURING

Manufacturing details:
- Nameplate speed in container per minute
- Line run in hours per day
- Line run in days per year
- Line run in hours per year
- Efficiency factor in %
- Factory run in hours per day
- Factory run in hours per year
- Net units in million per year

Processing details:
- Capital equipment and tooling in €
- Depreciation schedule in years
- Man power in person
- Facilities in sqm
- Facilities in € per sqm
- Facilities depreciation schedule in years

Cost chain manufacturing cost:
- Raw material in € per ton or sqm
- Aluminum and steel cans, glass bottles, PET bottles:
  · Body and bottom (g) in €
  · Scrap of body and bottom (%) in €
- Liquid cartons, stand-up pouches:
  · Roll stock (sqm) in €
  · Scrap (%) in €
- Other material in €
- Labour (€ per hour) in €
- Electricity and utilities in €
- Depreciation equipment and tooling in €
- Maintenance of capital equipment and tooling (%) in €
- Facilities depreciation in €
- Plant overhead (% of labour) in €
- Line loss (%) in €
- Total manufacturing cost

Table:

Cost Chain Manufacturing Cost

Graph:

Manufacturing Cost

FILLING:

Filling details:
- Nameplate speed in container per minute
- Line run in hours per day
- Line run in days per year
- Line run in hours per year
- Efficiency factor in %
- Factory run in hours per day
- Factory run in hours per year
- Net units in million per year

Processing details:
- Capital equipment and tooling in €
- Depreciation schedule in years
- Man power in person
- Facilities in sqm
- Facilities in € per sqm
- Facilities depreciation schedule in years

Cost chain filling cost:
- Labour (€ per hour) in €
- Electricity and utilities in €
- Depreciation equipment and tooling in €
- Maintenance of capital equipment and tooling (%) in €
- Facilities depreciation in €
- Plant overhead (% of labour) in €
- Line loss (%) in €
- Total filling cost

Table:

Cost Chain Filling Cost

Graph:

Filling Cost

OTHER COST:

Cost chain other cost:
- Transport packaging
- Transport of empty containers by truck
- Closure / Lid / Straw / Spout
- Label
- Secondary packaging
- Transport of filled containers by truck
- Total other cost

Table:

Cost Chain Other Cost

TOTAL COST:

Cost chain total cost:
- Total manufacturing cost
- Total filling cost
- Total other cost
- Total cost
- Total cost per litre

Table:

Cost Chain Total Cost and Cost per Litre

Graph:

Manufacturing, Filling and Other Cost

5.1.

Beverage Cans, Aluminum, Cold Filled

49

5.2.

Beverage Cans, Steel, Cold Filled

73

5.3.

Glass Bottles, Hot Filled

89

5.4.

Liquid Cartons, with Straw and with Closure, Aseptically Filled

121

5.5.

PET Bottles, Standard, Aseptically Filled

145

5.6.

PET Bottles, Barrier Enhanced, Blended, Aseptically Filled

177

5.7.

PET Bottles, Barrier Enhanced, Coated, Aseptically Filled

209

5.8.

PET Bottles, Barrier Enhanced, Multilayer, Aseptically Filled

241

5.9.

PET Bottles, Hot filled

273

5.10.

PET Bottles, Barrier Enhanced, Blended, Hot Filled

305

5.11.

Stand-Up Pouches, Pre-Made, with Straw, Hot Filled

337

5.12.

Stand-Up Pouches, Pre-Made, with Spout, Hot Filled

353

5.13.

Stand-Up Pouches, Form, Fill and Seal, with Straw, Hot Filled

369

5.14.

Stand-Up Pouches, Form, Fill and Seal, with Spout, Hot Filled

381

6.

Comparison of Containers by Cost per Litre

393

Table:

Cost per Litre by Type of Packaging

393

7.

Comments

395

8.

Trends and Developments

397

9.

Conclusion

399

Graph:

Comparison of Total Cost by Type and Size of Container

400

10.

Appendix

402

Appendix I: Tables and Graphs

402

Appendix II: Further Multi Client Studies by SCHÖNWALD  CONSULTING

419

Jetzt: PDF Format € 2.500
Bisher: PDF Format € 4.900
Zuzüglich gesetzlicher Umsatzsteuer